Detroit Diesel is one of the three major engine manufacturing companies in the United States alongside Cummins and Caterpillar. Anybody ever seen a 6.0 injector Physically stuck? Injector hole is clean of crud, no carbon build up, copper washer just looks to be "squashed" so hard it looks to have run up the walls a bit as it was crushed and now it's stuck. Too much fuel will also flood a cylinder, effectively reducing power. There are two ways to locate a bad injector without … Finding out that your injectors are stuck in the fuel rail or manifold can be a real facepalm moment -- which, in itself, can prove far more painful than the process of breaking the injector loose. An injector stuck open would cause poor fuel mileage and the engine management system would notice it as well as there would be a lot of unburnt fuel in the exhaust and if severe enough, hydrolock the motor. For minor clogs and maintenance, adding a diesel fuel additive to your tank can be a great solution. Step 1. Whether you are upgrading or replacing a worn a faulty injector, removal only requires simple tools and little knowledge. A chemical tool beats brute force: as easy as can be with LIQUI MOLY. Start the engine and warm it up for 10 minutes. A comprehensive range of Diesel Injector Removal tools in stock. ANY ONE of those will eat carbon like crazy. The video shows how I got them out. Detroit engines use fuel injectors as … I had 2 stuck injectors on my 2005 LLY duramax. This allows carbon to get packed in around the barrel. Some injectors may be loose enough to remove but others not. It spins relitively freely in the hole, but I can not get any up and down movement to happen. Do not hit or apply brute force to remove the injector out from its place. An injector can be removed … Slide hammers … But, as we all know, sometimes corrosion can be like … Our technicians are highly trained and well experienced to resolve stuck injector issues. How can I remove my stuck injector? You can remove an injector in a diesel engine yourself. Oven … it seems that end of the motor got more rain water due to the hood design. managed to twist it loose slightly and kept working back and forth probably a couple hundred times until it finally came out. 370 Posts . The slide hammer idea works sometimes, but you are going to need … Feb 12, 2011 at 8:32 PM #8. pybyr Full Access Member. HOWES DIESEL TREAT! How to Remove Broken Glow Plugs: The aluminum head 4 valve diesels are notorious for seizing glow plugs. Today’s project has been how do extract a severely corroded injector, buried deep in the cylinder head, without damaging the cylinder head and the surrounding areas on a 2012, BMW X5 E70 with the BMW X5 E70?. Yeah, shawn is right. When this happens they cause a leak-down, resulting in a reduction of fuel pressure across the fuel rail. The car has done 95k kilometres and it seems like most of the copper washers on all the injectors … As fuel injector is under high pressure and contains high-pressure fuel inside, which can spurt … Stuck Injectors. so more rust in the injector bore. In other words, there are the same number of injectors as cylinders inside your engine. The sturdy construction will enable the swift removal of even the most severely seized in injector. Covering Bosch, Delphi, Denso and Siemens applications across a wide scope of vehicles including: Alpha Romeo, BMW, Citroen, Fiat, Iveco, Mercedes, Peugeot, Renault, SsangYong, Toyota and Volkswagen. This will make the injector snap, … the third was really stuck. Each cylinder inside the engine has its own injector that delivers fuel to the corresponding cylinder. Remove the injector line from the top of the injector with a wrench. Diese Box wird angezeigt, ... Easy removing of stuck injectors. The following are simple step-by-step instructions which should allow you to easily perform this task yourself within an hour or so. When the nut & injector stick together and you go to remove the nut by turning it, the injector - because of the corrosion - wants to turn with it. The injector can then be taken out without damage. They should pop right out pretty easily. Almost all fuel injectors use something to secure the injector to the rail and … The injectors 5, 7 came out smoothly with little issues. One the engine would be the most secured position to remove a stuck injector, if you remove the head not much benefit but drive the injector out from below or replace the head. Removing a stuck injector. However, if you have more serious clogs, you may need to use a diesel fuel cleaning kit to clear any harmful buildup out of your fuel injectors. ... but it's up to you if you want to try it with a stuck injector. After a reaction time of 15-30 minutes, it softens the caked residue, which can be removed easily. I have soaked the area in "liquid wrench" for a few days and … I have been trying for 3 days to remove my last stuck OM651 Delphi diesel injector from my 2012 C250 CDI sedan. Rest assured that all our work is guaranteed and we’ll always have a solution to your seized or stuck diesel injector. An injector stuck in the head would. T… The same, only worse has happened on the drivers side. A heavy duty diesel injector puller kit for disassembling / removing stuck injectors. Not sure … The product contains a special solvent. We are Specialised in Stuck Injectors & Seized Injector Removal in Sydney. Joined Nov 30, 2008 Location South East USA TDI 2009 JSW and Golf 2004 TDI May 19, 2010 #1 I was pulling the injectors from an alh head a few days ago and one of the was just cemented in there. As of yet I have not broke the injector, but I don't want to do that. Removing a diesel fuel injector is a simple process; however, it does require some basic knowledge of the system. Now we have that steel ball preventing the injector from turning, so often times a little muscle will break the corrosion and allow the nut to turn - without the injector coming with it. July 2018 Pro Line products for garages: the Injector Dismantling Aid and the Injector and Glow Plug Grease. How to Remove Detroit Diesel Injectors by Jeff Woodward . Call our experts now on 0407664531. To use a slide type of hammer tool, you will need to remove the injector top. Engine specific tool kits and universal tool kits, which can be used manually or hydraulically. New job like yours, either a mis drilled hole or foreign object in the bore. 3,306 Posts #3 • Feb 17, 2009. HU41055 is a single universal kit specially designed by Hubitools. Over time, diesel fuel injectors wear out and fail to close completely. I have seen injector tips split and swell from the pintle sticking. Hard to Remove Injector. I wouldn't do that. 03. This can cause a difficult- or no-start condition as well as a smokey exhaust. To pop them out once the injector is loose give them a little twist first to make sure aren't stuck to the cup and then use a small pry bar to pop them out from the top using the bottom of the high pressure supply line on the injector as a pry point and the head bolt as your fulcrum. Posts: 447 Likes Received: 0 Joined: Dec 2, 2009 Location: Adamant, VT. gatorman21218 said: ↑ what about oven cleaner? truck image by Mariusz Blach from Fotolia.com. Application of the Pro Line Injector Dismantling Aid. We pay attention, as it is part of our service package to report, as we did in this case, the importance of the firewall partitions can’t be ignored. Clean, well-functioning fuel injectors are key to getting the most efficient performance and mileage from your diesel engine. Includes universal joint to provide better access to hard to reach areas, and an M18 >> 5/8-18 UNF adaptor (to … Turn the engine off. This ruins the injector and the pre-combustion chamber cups in the process. Hey guys, Hoping you can help me with removing this stuck injector. After you have decided you have an injector issue, most the times it's possible to have the seized injector removed from its place only by using professional hydraulic equipment (designed specifically to remove a stuck injector). jdgreen Join Date: Jul 2003 Posts: 231 Maryland : 2004-11-13 100311 I wish I had a magic answer for you , but I have had to resort to removing the cylinder head and driving it out with a big drift and hammer. Apparently the plugs don't seat properly at the combustion chamber end. ... Each injector used to stuck not at top but only the small part 4 cm long at bottom. I have a Citroen 1.6 HDI, its seems to be leaking around the 2 injector seal and I have been informed that the injector is stuck and if they remove it they will have to recondition all the injectors and that it might break when trying to remove it. But then I hit 3 and it's well beyond stuck. Removing injectors … make sure to remove the copper washer from the bottom of the cup … Step 1 - Depressurize and Drain Fuel . Liqui Moly has developed the Pro-Line Injector and Glow Plug Dismantling Aid to help. Warning! removes seized injectors from diesel engines with Common Rail injection system, removes broken glow plugs from diesel engines. Injectors used on diesel … I've tried the screwdriver method mentioned above for an hour or so with WD-40 without luck. Step … I can not for the life of me remove injector #2. sometimes only 2 cm long This small injector end keeps so hard that when we use 20 tons press faster injector will snap than we remove it as a whole part. If you’re visiting this page, then it’s likely there is a fault with your diesel injector when attempted to be removed for replacement or servicing. now the 4th injector is stuck pretty good. Most often injectors can be removed without damage, allowing the injector to be reused. How to Remove the Injector in a Yanmar Diesel Step 1. Check around the injector for any metal clips or screw-on retainers that might be holding it in place. For removing stuck and the seized common-rail injectors without removing the cylinder head. Don't … Undo the injector bolt (caution – they snap easy) and dig out the retaining clamp and vacuum any loose carbon. DIESEL KLEEN! After hours of prying, using a the Schley injector puller (only to have it bend immediately), and using a slide hammer to try and coax it straight out, it's still stuck in there. Evening all, I am trying to get my injectors out to replace the copper seals, to try and help my cold start issue. Step 2. Specification: Material: S45C steel Total Length: 350mmL This kit has broad application including Bosch / Delphi injectors. If stuck, you may need to use a special tool to remove it. In that pic the injector holder bolt is still tightened down. Over time the plugs become glued into place. It didn't … An injector stuck open also wouldn't require the head to be removed. Thread starter AARodriguez Corp. Start date May 19, 2010; AARodriguez Corp. TDIClub Enthusiast, Vendor , w/Business number. and or that the head might bend( or something) Doing some investigation it … 1 injector is free, but the others are stuck!! Each injector was a royal pain in the ass to remove due to corrosion between the two dissimular metals. Detroit engines are used in a variety of sectors, including on-highway, industrial and marine applications. 2006 F350, 6.0, CCSB ARP's, Pmax, CASS 190/100's, SCT SF3 Erics tunes, Swamps 58V FICM, DRP EGR Delete, NLF Intake Pipes, Flo Pro, DRP RR, Fuel Bowl Delete, P&P heads, DRP Fuel Sump, FASS 220 571 HP 35" Toyo MT's, 20" Fuel wheels, Bushwacker's, 08 Mirrors, O8 Rear, leveled, bilsteins, AMP steps, … We have hydraulic tools and Jigs to extract seized and Stuck injectors in best way. Discussion Starter • #1 • Dec 17, 2010. Application of the Pro Line Injector and Glow Plug Grease. Who can remove a stuck injector without braking it ?